Evolution Racewerks Competition Intercooler for 2004-10 BMW 535i/xi [E60] BM-FMIC004

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$49.00 (Fixed Shipping Cost)
  • Massive 20"x5.5"x6" intercooler core Offers Major Decrease In Air Charge Temperatures
  • Cast end tanks for improved durability and flow
  • Enhance Your Front End's Appearance with a polished or anodized black finish
  • Eliminate Boost Leaks with optional Chargepipe with Standard Kits
  • Replacing all OEM rubber hoses with hard piping improves throttle response and provides faster turbo spool up
  • Accelerate Faster with 15 - 25 horsepower gains at the wheels


  • 2008-2010 BMW E60 535i/xi
Evolution Racewerks Competition Intercooler for 2004-10 BMW 535i [E60] View 1

About the Evolution Racewerks E60 535i FMIC Kit
The heart of the Evolution Racewerks Competition Intercooler is the massive 20”x5.5"x6” (26.5”x5.5"x3” with end tanks) high density bar and plate intercooler core. It features 660 cubic inches of very efficient high density bar & plate core, versus the factory 425 cubic inches.  Through extensive testing of different types of intercooler cores Evolution Racewerks found that the high density bar and plate core to be the most efficient. Independent testing has shown that the Evolution Racewerks Intercooler is so efficient in cooling that it has cooled intake air temperatures to almost ambient (outside) temperatures. Evolution Racewerks also did extensive testing on the proper size to use to effectively cool the hot charged air as well as fight off “heatsoaking”. “Heatsoaking” is not an issue at all as shown by consistency of the Intake air temperatures staying in the same temperature range throughout the WHOLE RPM powerband. Evolution Racewerks' Competition Intercooler is just what it is, designed for competition. Evolution Racewerks has tested their intercooler in 100+ degree heat, on their time attack race car and have had no problems with heatsoaking. With it's size and ability to support over 600hp, it is most likely the last intercooler you will ever buy.

Evolution Racewerks Competition Intercooler for 2004-10 BMW 535i [E60] View 5

One of the most overlooked aspect of intercooler design is the intercooler end tank and piping.  Having shorter and less bends on the intercooler piping will promote better internal flow. 

The above dyno is on a 135i and made 384whp, and 425 ft./lbs. Evolution Racewerks Intercooler, Catless downpipes, Exhaust, Intake, and Juice Box 3 on 93 octane.

The above dyno is on a 135i and made 438whp, and 450 ft./lbs. Evolution Racewerks Intercooler, Catless downpipes, Exhaust, Intake, and Juice Box 3 on 100 octane.

A car running factory boost pressures and The Evolution Racewerks' Intercooler will see lower gains than another car running more boost with the same intercooler.  Even running upgraded downpipes and exhaust will affect overall gain. You will see a 15 to 25 hp to the wheels gain based on your modifications. On high boost cars, we have seen 25+ hp gains. 


Upgrade your vehicle's stock, plastic blow off valve to an aluminum Tial Q Blow Off Valve. By upgrading to a Tial Q BOV your car will be able to hold higher boost levels. It is available in 5 different colors; black, silver, red, blue, purple. Through countless hours of research and development Tial was able to make the same size valve flow 60% more, making this blow off valve the highest flowing on the market.

Please note to install the Tial Blow Off Valve on your vehicle you need the upper intercooler pipe. This pipe is supplied with the Standard and Full Evolution Racewerks Intercooler Kit. If you have or plan to order either the standard or full kit you do not need to purchase the upper intercooler pipe.

  • 6061 Aluminum construction
  • Highest flowing blow off valve on the market
  • Includes aluminum weld base mounting flange

If you have any questions about this Evolution Racewerks FMIC kit for E60 535i, please give us a call at 714-582-3330

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